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and Sosnoski, M., Reflective Practice Using DMAIC Six Sigma to systematically improve shop floor production quality and costs, International Journal of Productivity and Performance Management, 58 (3): 254-273, 2009.Ĭhakravorty, S., Six Sigma programs: An implementation model, Int. and Byard, P., Methodology and Theory Developing a Six Sigma maintenance model, Journal of Quality in Maintenance Engineering, 14 (3): 262-271, 2008. Kaushik, P., Khanduja, D., "DM make up water reduction in thermal power plants using Six Sigma DMAIC methodology", Journal of Scientific and Industrial Research, Vol. S., Six Sigma: concepts, tools, and applications, Industrial Management & Data Systems, 105 (4): 491-505, 2005. H., Foundry quality control aspects and prospects to reduce scrap rework and rejection in metal casting manufacturing industries, Journal of Materials Processing Technology, 178: 39-43, 2006. L., Six Sigma A New Direction to Quality and Productivity Management, Proceedings of the World Congress on Engineering and Computer Science, San Francisco, USA, October 22-24, 2008. Implementation of Six Sigma in a Manufacturing Process: A Case Study, International Journal of Industrial Engineering: Theory, Applications and Practice, 16 (3): 171-181,2009.ĭesai, T.N. What is Lean Six Sigma, McGraw-Hill, New York, 2004.ĭaryl, S., Beyond Six Sigma – A Control Chart for Tracking Defects per Billion Opportunities (dpbo), International Journal of Industrial Engineering: Theory, Applications and Practice, 16 (3): 227-233,2009.Īdan, V., Jaime, S., Salvador, N. This work is licensed under a Creative Commons Attribution 4.0 International License. Lean Six Sigma (LSS) Analytic Hierarchy Process (AHP) quality improvement waste management welding wire The objective was to use an analytical method in judging the influence of the waste causes on the amount of waste to enrich the methodology effectiveness and facilitate some ease of use in the practical field. Improvements in yield, waste, Defects Per Million Opportunities (DPMO), and sigma levels were achieved.The LSS methodology was linked to the Analytic Hierarchy Process (AHP) to prioritize the causes of waste. The study compares the performance of the plant before and after implementation of the proposed solutions for waste reduction. Remedies and countermeasures were suggested and some were implemented. The case study plant working environment was analyzed to isolate the root causes for the waste generation. LLS is considered one of the successful approaches in the field of quality improvement and cost reduction. doi: 10.12691/ajie-1-2-4Ībstract This study was applied in a welding wire manufacturing plant to improve the quality of the manufactured welding wires, reducethe manufacturing waste and increase the yield of the manufacturing process, by applying the Lean Six Sigma (LSS) methodology and waste management. American Journal of Industrial Engineering. Applying Lean Six Sigma for Waste Reduction in a Manufacturing Environment.
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